In Changsha, there is a “smartest factory†that is “the largest intelligent manufacturing workshop in Asiaâ€, which is the No. 18 factory of Sany Heavy Industry Changsha Industrial Park (hereinafter referred to as “Building No. 18â€).
The whole plant is divided into assembly area, high precision machine plus area, structural parts area, Liku area, exhibition hall and landscape area. It mainly produces pump trucks, tow pumps, on-board pumps and flat machines, road rollers and pavers. , front hanging and other products.
According to the relevant person in charge of Sany, Sany Pumping No. 18 Factory is the first all-digital factory in the domestic construction machinery industry. The plant planning fully applies digital factory simulation technology for program design and verification, which greatly improves the scientific and layout of the plan. rationality. Its assembly area is the first to integrate digital management concepts into all parts of the assembly process, including the design of innovative digital plant facilities and production line planning, flexible digital production, orderly and efficient digital logistics and more reliable digital quality assurance.
Sany took advantage of the construction of the No. 18 digital chemical plant, introduced or self-developed a large number of advanced hardware equipment and software systems, such as the self-developed advanced manufacturing execution system (MES) and intelligent warehouse logistics system, the flexibility of the system and the workshop. The combination of mixed-flow production models gives the plant a distinct advantage in competing with the global industry:
First, the order production cycle is shortened: Facing small-volume, personalized, customized orders, the intelligent manufacturing system of the No. 18 plant fully utilizes the flexible and rapid production characteristics, and greatly shortens the order while ensuring the production quality of the products. The development and production cycle of the product has accelerated the completion of the order.
The second is to respond quickly to customer customization requirements: Thanks to the intelligent and flexible manufacturing production system, Sany can develop different production solutions according to many personalized demands (such as color, tonnage, etc.) of customers, so that it can be quickly According to the various requirements put forward by customers, the products that best match the customer's demand are produced.
Third, the cost advantage: By adopting a flexible manufacturing production system, the risk of rebuilding the production line after order acquisition is reduced. In the case of competition with domestic and foreign manufacturers in the same industry, there is no big difference in product technology, and it can pass good Cost risk control to win the advantage.
Why should we build such an intelligent workshop, and what kind of innovation is it leading to the company's transformation and upgrading? What is the significance of the improvement of equipment and technical capabilities in the period of the downturn in the real economy, especially in the manufacturing industry?
Sany believes that construction machinery is an important equipment for China's development of national economic construction and plays a pivotal role in the equipment industry. Therefore, the realization of digital and intelligent workshops is of strategic significance to the development of China's construction machinery industry. However, traditional construction machinery manufacturing workshops are generally old and backward, and it is difficult to achieve digitalization and intelligence through direct factory transformation.
Based on this, Sany teamed up with domestic advanced equipment manufacturers, system application integrators and production and use units to create an advanced intelligent processing workshop with extensive cooperation in production, education and research. The intelligent workshop is conducive to transforming the traditional manufacturing industry from manual operation, mechanical operation, single point automation to integrated automation, numerical control and intelligent equipment operation. It is very important for manufacturing enterprises to improve manufacturing level and accelerate transformation and upgrading. .
Sany said that in the cycle of the real economy downturn, especially in the manufacturing industry, the research and development and application of the digital workshop technology system is vigorously promoted, which is conducive to promoting the automation and intelligence of various manufacturing processes, and is expected to be effective. Drive the improvement of the overall intelligent equipment level and technical capabilities.
Sany took advantage of the construction of No. 18 plant and cultivated a large number of providers and integrators of advanced equipment, which not only realized the intelligent transformation and upgrading of Sany Group, but also led the leap-forward development of the entire supporting industry, thus becoming a large-scale equipment manufacturing enterprise. Established a benchmark to play an exemplary role in the transformation of the entire industry.
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