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The solution required by the customer is to process large-size panels on a processing equipment that can handle five-axis CNC programs, and to develop prototypes for the molding of engineering design panels and industrial parts. This equipment should not only mill large-size workpieces with a width of 1524 cm (50 ft) or less and a height of 366 cm (12 ft) or less, but also fine processing of small parts. Because the workpiece material is usually not fixed, it varies from foam, wood, glass fiber, composite materials to other materials, so high-precision milling processes are required to adapt to different material hardness. In addition to completing the processing tasks, the process must also spray a gel layer on the foam molded parts and spray glass fiber materials with the help of a fiber spray gun.
RoboTIc CNC SoluTIons, Inc. provides the corresponding configuration version for its standard machining unit RMC 100-RTSL. The RMC 100-RTSL system has innovative functions and features, is very easy to operate, and can realize flexible and quick replacement between different workpieces. The length and size of the tool can be detected with a laser tool setter and can be programmed with the CAM system. Based on these characteristics, the processing equipment not only has the functions of commonly used machine tools, but also has the dexterity of a KUKA six-axis robot. The processing equipment of Guy MarTIn Design is equipped with a KUKA KR 100 L80 HA robot, which is installed on a linear slide with a stroke of up to 13 meters. When performing very precise full three-dimensional machining projects, the machining equipment can be placed on a turntable that operates as the eighth axis of the KUKA control system. However, whether to use the turntable depends on the specific processing project regulations. The function of this processing equipment is similar to that of a five-axis CNC machining center equipped with the Delcam brand CAM software PowerMill. The tool trajectory drawn by PowerMill software enables the RMC unit to smoothly complete the processing tasks of various composite precision workpieces, and adhere to the industry's shortest program setting time. In addition, this set of processing equipment is also equipped with a ten-station tool changer, which moves along the linear axis together with the robot, so that the tool is always within reach. The synthetic resin dosing system/fiber spray gun system is installed in the robot head, which can save the space and time required for changing the type of workpiece.
System components / contract scopeKR 100 L80 HA is installed and operated on linear slide KL 1500.
Results/effectsUsing RoboTIc CNC Solutions' new CNC milling equipment, Guy Martin Design can now process workpieces of different materials and specifications quickly and with high precision, and in future projects, it has obvious space compared with other solutions. /Time saving advantage. When asked about the cooperation with KUKA, Mr. Wenzel said: "Kuka Robotics’ rich expertise and wide range of services have strengthened our confidence in purchasing decisions. In other robot companies , We cannot find comparable service varieties, especially for such unconventional applications.
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